You could also take your smoker to an auto shop to get a more professional finish if you'd like. 3. As a bonus for coming to pickup your smoker we will build the first fire in it with you so you can get to know your smoker before you take it home! Build your own smoker. For this firebox I used ¼" thick steel plate for the interior box and 14 gauge steel for the exterior skin covering the insulation. If you don’t like standing in the sun all day long this is a feature you will want included. First you'll want to weld in some angle iron into the cook chamber to support the grates. Visit our sister company Workhorse Pits (here). Its efficiency and consistency, matched with an unbeatable price point, make this smoker a popular option for the pit-house. Lewis, who first cooked on a one-thousand-gallon smoker at Franklin Barbecue, said he studied that pressure imbalance to try and improve the draw when he built … Ready to take your barbecue to the next level? I will be doing this myself in the very near future.My question is, where I am we only have access to the domestic and smaller commercial sized propane tanks. Measurements and blueprints would be great for us interested. For the smokestack I'd recommend finding a large steel pipe (5" - 10" in diameter) and leaving it long as you can always cut it down to length once you know how your cooker performs. Once your done welding the hinges you can finish cutting out the doors. From: 13,500-20,000. 1 year ago. Up in Smoke has started it's custom pit building division. Once you've determined the height you can weld some supports onto the trailer to accept the smoker. I used a cutting torch but you could also use a cut off wheel for this step. Now that you've got the smoker mostly completed you need to do a burnout and season your cooker. You may also want to add a grease drain somewhere in the bottom of the cook chamber with a valve so you can make clean up easier. I ended up hitting the whole thing with a wire wheel and then painted over it with a high temp paint. I like to have the grates roughly at waist level for the most comfortable use. 2 years ago. Too much insulation can also be a bad thing as you will end up not needing to add much fresh wood to keep your temperature up and you'll end up not giving your meat enough smoke. Make a rectangular frame with the square tubing to support the expanded metal then weld it all together. The proper sizing of the various components is critical to ensure proper air flow, a clean-burning fire, and stable temperatures. Insulated Firebox. If you would like to order a smoker and you are outside the USA lower 48 states please call us at 573-612-1315 for a quote. I have finally gotten a chance to start this build. I have the door cut out and hinges on. Add to Compare. 15" diameter by 36" tall tank flushed twice with dawn soap and ready to cut. From that line you want to cut straight down and around the tank to create a half moon shaped opening. 500 Gallon Propane tank, Square Fire Box Right side, HUGE WARMING CABINET! Best of all this only cost about $220! We build 500, and 1000 gallon offset smokers for competition, commercial, and residential use. Be sure not to but the edges completely together so that you have a gap you can fill in with your welds in order to achieve a stronger joint. You'll also notice that the smokestack draws from the side of the cook chamber rather than the top like many other cookers. Follow me on instagram here: https://www.instagram.com/madscientistbbq/Follow me on twitter here: https://twitter.com/madscientistbbq That sounds like it will work great, you really don't need much slop between the pipe and round bar and you can always oil the handles/hinges if they start rubbing too much. I will shoot a final when I finish. The styles of smokers we build are open offsets, traditional offsets, reverse flows, and our hybrid reverse flow! Hopefully this calculator will help you with the calculations. Once you've got all your pieces cut out you're ready to weld them onto the tank, starting with the bottom plate, the pipe, then the side pieces and top. I think barrels are only 20 or 22 gauge thick. Yes that's you Larry. I'm going to post the details of my Ugly Drum Smoker (UDS) build in three posts: 1 - Selecting and burning the 55 gallon drum. They can be expensive but are very accurate and consistent. This is why I recommend two doors instead of one. This is as easy as welding on a piece of pipe with a valve onto the bottom of the tank. Yes, you are correct. I've build a few smokers but most of them take up a bit of room. Seems like most of the 250 gallon tanks around me are 90+"long and about 30" diameter. Now that the smoker is complete and its got some wheels you're all ready to cook but there are some final finishing touches that you may want to add on to the smoker. SmokerBuilder MFG manufactures and sells DIY parts and kits for Reverse Flow Smokers, Offset Smokers, UDS Smokers, BBQ Grills, Do It Yourself Smoker kits, Barrel Smoker Parts, Santa Maria Grills, Gravity Feed Smokers, and Pellet Smokers. It does look great natural and if you want to keep that look I would recommend hitting it with one of those paint removal wheels for an angle grinder or just some scotch brite to try and remove the chalky substance. However, anything you weld onto the door that you can grab will suffice as a handle. Some of the DIY smoker projects on our list are quick to build and cost under $50, but for the ultimate in low-cost DIY smokers, here is how you can create one in five minutes for around $10. I like to measure a quarter of the way around the tank for the bottom of the door and then have the top of the door a few inches from the top of the tank. Aug 27, 2019 - Instructions for building a BBQ Smoker out of a 1000 gallon propane tank. Mill Scale Custom Smokers: price available upon request. The biggest challenge with building a trailer is getting everything square and straight so that the trailer tracks straight when driving with it. per page. 2. In this video I show how I seasoned my 1000 gallon smoker! Out of stock. Amazon.com : BBQgaskets.com Ugly Drum Smoker Parts Kit, Build Your own UDS, Heavy Duty Expanded Basket w/Stainless Grate, Two flanged inlets, 2" Exhaust, LavaLockⓇ TH258 Thermometer : … Explore . We need to get a quote for shipping and the checkout process will happen best over the phone. Add to Cart. The other reason I never really got into smoking is because it was always too much work. July 25, 2014. I was able to easily bend the round stock in a vice using a piece of tube to increase the the bending force but you could also use a torch to heat the material and make the bending easier. 100 Lb Propane Tank Smoker Build: I've build a few smokers but most of them take up a bit of room. If you use thinner steel you will loose a lot of heat out of the firebox causing you to burn more fuel and risk warping over time. As mentioned if you plan on the warmer being used as a cooker as well that space needs to be factored into the firebox size. These are just guidelines based on years building smokers but your mileage may vary! For the firebox I used 1/4" plate steel but also included 1.5" of ceramic insulation to help retain heat and improve fuel efficiency. The tube has an ID of .560, think that will work pretty well? These types of handles are nice because the tube rotates on the round bars as you lift the door which makes opening the doors much easier. I think i might have warped the door during welding the lip. Once you've got all the sides ready you can tack weld all the sides together and then run welds along every edge. Jul 1, 2017 - Instructions for building a BBQ Smoker out of a 1000 gallon propane tank. I've been looking at 1/2 inch round bar and Schedule 30 3/4 inch tube. These guys built a master piece. That's a fantastic piece of kit. 217 US-62. However, do not cover the top of the firebox yet as you'll need the ¼" plate exposed for welding onto the cook chamber. There is a small gap between the two doors which I later welded a small piece of expanded directly to the angle iron in order to increase my cooking area. After you've got the tubing tacked in and insulation in place you can complete the firebox by covering the insulated sides with some thinner steel. I’ve tried using baffles to deflect the heat but found that they restricted the air flow too much. My goal was to make a simple, traditional offset smoker that was very fuel efficient and maximized airflow in order to maintain a clean burning fire. We have utilized computational fluid dynamics to understand how to execute even convection with a standard of + or - five (5) degrees across any of our commercial pits. It has two fish cookers on the back. Use a level and soft tape to ensure your lines are straight. Get some vegetable oil in a spray bottle or on a clean rag and coat the entire interior of the cooker. Now the hard work is done and you're ready to enjoy the fruits of your labor. The first step is to fill the cook chamber and the firebox with a bunch of charcoal or wood and get it as hot as you can. You can also paint your smoker to protect it from rust but you definitely don't need to. $288.00. Quick View. The first step is to cut an opening in the cook chamber. That’s great! It does not wipe off very easily, I have not tried removing yet becuase I like the look, but have a feeling it will need to be sanded off. With over 5,500 Square inches of cooking space, this 500 gallon juggernaut will accommodate over twenty 12 pound briskets. Answer Once you've got the box all welded up you can cut out the opening for the door and the connection to the cook chamber. CLICK HERE TO Fill Out The Form Below And Get A FREE Quote! This trailer mounted smoker was built using an old 250 gallon propane tank and is the perfect size large parties, catering, competitions, or whole-hog barbecue. I saw that you put wood on the firebox end of the cooking grate is that to deflect heat? More info. I tried cheap smokers in the past and I spent hours in the yard trying to maintain a temperature. I wanted to build something smaller foot print, I have a 14.5" Weber Smoky Mountain Cooker that works awesome but is a bit small if I want to do any volume of smoked meat. On 1000 gallon smokers we can do three or four doors! You'll want to mount these at grate level so get an accurate reading of the temperature where the meat will be. Welcome to SmokerBuilder Manufacturing! Hope that helps! I am nearing the finish line and did my big burn. Propane Tanks can be found as large as 500 and 1000 gallons for large smoker builds. Are you ready to be featured in Texas Monthly? I'm in the process of building one and I would like to know the dimensions of the firebox. 7 weeks ago. No mention of measurements,size of the doors,gap measurements, smoke stack size, As the overall execution is clear. Was planning on doing a linseed oil cure and keeping the rustic look. Currently we are using Sezzle for financing options. Category: Trailers. Big enough to tackle the needs of feeding a small army! Getting the best smoker you can for your hard earned money is their last concern! If you want to increase your cooking surface you could easily add more shelves above the bottom ones. I googled it for a few days and it was settled. 1 year ago How soon will my smoker be ready for pickup or shipment after my order is complete? This Is Where You Will Finally Get Your Dream Smoker! Now that you've either purchased or built a trailer you're ready to mount the smoker on to the trailer. Build your own smoker. Big Box Store smokers are often made without the customer experience in mind which leads to sacrificing ease of use, lots of flare ups, and lack of flavor in your BBQ! Big Poppa Smokers has been providing affordable, professional quality DIY drum smoker kits since 2012. I bent two more pieces of round stock and fit a tube in between them in order to make handles. Typically we smoke 40 briskets, 70# of links and a few pork butts every time we fire it up. I'm not ready to Get A Quote at this time, Please take me to the main store. Great job!! Propane Tanks can be found as large as 500 and 1000 gallons for large smoker builds. How can I fix this problem? I also chose to insulate my firebox with a layer of ceramic insulation of the top and sides to help with heat retention and fuel efficiency. Now that you've got your hinges ready you can start to cut out the doors but be sure not to cut out the whole door until you've got your hinges fully welded on. New Permalink feature! Another useful addition is adding a grate to the firebox to help air flow around the fire or adding a layer of firebrick to help with insulation. If you are ready for the big leagues, this is the pit for you! Had a quick question. The best Smoker to build out of a Propane Tank is a Reverse Flow Smoker. #smokerbuildermfg #shadetreebbq, A post shared by Danny Cruikshank (@shadetreebarbeque) on Aug 15, 2020 at 6:04pm PDT, Custom Built by Frank Cox, and his crew #smokerbuildermfg, A post shared by Danny Cruikshank (@shadetreebarbeque) on Aug 6, 2020 at 5:09am PDT. This makes it easier for cutting doors out without them warping and they last forever.